Alfa Romeo (1991-25)

WARNING:

Accidental air bag deployment is possible. Personal injury may result. Avoid area near steering wheel and instrument panel even if air bags have deployed. Dual-stage air bag modules may be present that could contain an undeployed stage. When disposing of a deployed dual-stage air bag, always treat it as a live module. See appropriate Air Bag Service & Repair article in Mitchell’s Repair Center TechAdvisor product for more information. ©Mitchell International—25.05

Application	Year	Type	Table
Giulia (incl. QF)	2017-24	D/P2, HI, KI, SI	Alfa Romeo-3
Spider	1991-94	DS	Alfa Romeo-1
Stelvio (incl. QF)	2018-24	D/P2, HI, KI, SI	Alfa Romeo-3
Tonale	2023-25	D/P2, HI, KI, SI	Alfa Romeo-4
164	1995	D/P	Alfa Romeo-1
	1991-94	DS	Alfa Romeo-1
4C	2015-20	D/P2, KI, SI	Alfa Romeo-2

D/P—Driver’s & Passenger’s Side D/P2—Driver’s & Passenger’s Side (Dual-Stage) DS—Driver’s Side HI—Head Impact KI—Knee Impact SI—Side Impact PS2—Passenger’s Side (Dual-Stage) WP—Whiplash Protection

Alfa Romeo-1 See Alfa Romeo (1991-25) application table
Replace after Deployment	Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy)	Comments
Deployed air bag modules All impact sensors Clockspring Control unit	Knee bolster Seat belts & mounting points Wiring harness	Manufacturer may consider some fasteners and attachments non-reusable. Refer to manufacturer’s service repair manual or appropriate Air Bag Service & Repair article in Mitchell’s Repair Center TechAdvisor product for more information. Proper operation of air bag system requires that any repair made to the vehicle structures return it to its original production configuration. DO NOT attempt wiring repairs. After vehicle is repaired, ensure AIR BAG warning light is functioning properly.

Alfa Romeo-2 See Alfa Romeo (1991-25) application table
Replace after Deployment	Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy)	Comments
Deployed air bag modules 1 Deployed seat belt pretensioners 2 Occupant Restraint Controller (ORC) 3	Steering column Steering column supports Occupant Restraint Controller (ORC) and mounting area Clockspring Instrument panel (in area of passenger-side air bag module Damage to area around any SRS component dictates associated SRS component must be replaced Any damaged SRS component Wiring, connectors and initiators (squibs)	Manufacturer may consider some fasteners and attachments non-reusable. Refer to manufacturer’s service repair manual or appropriate Air Bag Service & Repair article in Mitchell’s Repair Center TechAdvisor product for more information. If any components are damaged or bent, they must be replaced. After vehicle is repaired, ensure AIR BAG warning light is functioning properly. Manufacturer recommends replacing all components (except wire harness) every 15 years.
1Supplemental Restraint Systems (SRS) must be tested (pre-scan) for fault codes (DTCs) that could be active (current) or stored following a collision. After every SRS repair, confirm DTC’s have been cleared (post-scan). 2It is in the best interest of the current or future vehicle owner and/or occupants that repairs to the SRS, seatbelt and occupant protection system are made using new original equipment parts. Anything less than this may expose operators and occupants too unnecessary risk. 3Replace ORC In the event of total activation (airbags, side bags, head bags and tensioners). For less than total activation, Replace ORC after the third activation of the tensioners, side bags or head bags.

Alfa Romeo-3 See Alfa Romeo (1991-25) application table
Replace after Deployment	Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy)	Comments
Occupant Restraint Controller (ORC) 1 Deployed air bag modules 2 ,3 ,4 ,5 ,6 ,7 Deployed seat belt pretensioners 8	Steering column Steering column supports Occupant Restraint Controller (ORC) and mounting area Clockspring Instrument panel (in area of passenger-side air bag module Damage to area around any SRS component dictates associated SRS component must be replaced Any damaged SRS component Wiring and connectors	Manufacturer may consider some fasteners and attachments non-reusable. Refer to manufacturer’s service repair manual or appropriate Air Bag Service & Repair article in Mitchell’s Repair Center TechAdvisor product for more information. If any components are damaged or bent, they must be replaced. After vehicle is repaired, ensure AIR BAG warning light is functioning properly. Manufacturer recommends replacing all components (except wire harness) every 15 years.
1Following ANY major vehicle impact damage in the vicinity of an impact sensor or the ORC - It is critical that the mounting surfaces and mounting brackets for the Occupant Restraint Controller (ORC), front impact sensors and side impact sensors located within the proximity of the impact damage be closely inspected and restored to their original conditions. Because the ORC and each impact sensor are used by the SRS to monitor or confirm the direction and severity of a vehicle impact, improper orientation or insecure fastening of these components may cause air bags not to deploy when required, or to deploy when not required. 2Following ANY air bag deployment event - The pyrotechnic fuse in the small fusebox on the positive battery terminal must be replaced. The Lower Anchors and Tethers for Children (LATCH) provisions, the upper tether anchors and all interior trim panels must also be inspected. 3If the Driver Air Bag (DAB) has been deployed, the DAB, the clockspring, the steering column assembly including the intermediate shaft and coupler, both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, both rear outboard seat belt retractor and tensioner assemblies (if equipped), any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. The front impact sensors and the steering wheel must also be inspected. 4If the driver Knee Air Bag (KAB) has been deployed, the KAB and the instrument panel steering column opening cover must also be replaced. The instrument panel must also be inspected. 5 If the Passenger Air Bag (PAB) has been deployed, the PAB, the PAB wire harness or connector and the instrument panel must be replaced. 6If a Seat Air Bag (SAB) has been deployed, the SAB, the seat back frame, the seat back foam, the seat back trim cover and the side impact sensors on the same side of the vehicle as the deployed air bag must be replaced. Both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. 7If a side curtain air bag (also known as a Side Air Bag Inflatable Curtain/SABIC) has been deployed, the SABIC, the trim on the upper A, B and C-pillars as well as the side impact sensors on the same side of the vehicle as the deployed air bag must be replaced. The headliner, both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. The deploy brackets on the B-pillar and C-pillar for the same side of the vehicle as the deployed air bag must be closely inspected following a side curtain air bag deployment. 8If a seat belt tensioner is deployed the seat belt retractor and anchor tensioners are deployed in conjunction with the front air bags. All seat belt tensioners must be replaced if any air bag in the vehicle except the driver KAB has been deployed.

Alfa Romeo-4 See Alfa Romeo (1991-25) application table
Replace after Deployment	Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy)	Comments
Occupant Restraint Controller (ORC) 1 Deployed air bag modules 2 ,3 ,4 ,5 ,6 ,7 Deployed seat belt pretensioners 8	Deploy brackets on the B-pillar and C-pillar 7 Front impact sensors 3 Instrument panel 3 Occupant Restraint Controller (ORC) and mounting area 1 Steering wheel 3 Any damaged SRS component Wiring harness and connectors	Manufacturer may consider some fasteners and attachments non-reusable. Refer to manufacturer’s service repair manual or appropriate Air Bag Service & Repair article in Mitchell’s Repair Center TechAdvisor product for more information. If any components are damaged or bent, they must be replaced. After vehicle is repaired, ensure AIR BAG warning light is functioning properly. The components identified with the deployed SRS components in the preceding list are not intended for reuse and will be damaged or weakened as a result of an airbag deployment, which may or may not be obvious during a visual inspection. All other vehicle components should be closely inspected following any SRS component deployment, but are to be replaced only as required by the extent of the visible damage incurred.
1Following ANY major vehicle impact damage in the vicinity of an impact sensor or the ORC - It is critical that the mounting surfaces and mounting brackets for the Occupant Restraint Controller (ORC), front impact sensors and side impact sensors located within the proximity of the impact damage be closely inspected and restored to their original conditions. Because the ORC and each impact sensor are used by the SRS to monitor or confirm the direction and severity of a vehicle impact, improper orientation or insecure fastening of these components may cause air bags not to deploy when required, or to deploy when not required. 2Following ANY air bag deployment event - The pyrotechnic fuse in the small fusebox on the positive battery terminal must be replaced. The Lower Anchors and Tethers for Children (LATCH) provisions, the upper tether anchors and all interior trim panels must also be inspected. 3If the Driver Air Bag (DAB) has been deployed, the DAB, the clockspring, the steering column assembly including the intermediate shaft and coupler, both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, both rear outboard seat belt retractor and tensioner assemblies (if equipped), any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. The front impact sensors and the steering wheel must also be inspected. 4If the Knee Air Bag (KAB) has been deployed, the KAB and the instrument panel steering column opening cover must also be replaced. The instrument panel must also be inspected. 5 If the Passenger Air Bag (PAB) has been deployed, the PAB, the PAB wire harness or connector and the instrument panel must be replaced. 6If a Seat Air Bag (SAB) has been deployed, the SAB, the seat back frame, the seat back foam, the seat back trim cover and the side impact sensors on the same side of the vehicle as the deployed air bag must be replaced. Both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. 7If a side curtain air bag (also known as a Side Air Bag Inflatable Curtain/SABIC) has been deployed, the SABIC, the trim on the upper A, B and C-pillars as well as the side impact sensors on the same side of the vehicle as the deployed air bag must be replaced. The headliner, both front seat belt anchor tensioners, both front seat belt retractor and tensioner assemblies, any front seat belt buckle in use and all rear seat belt retractors and buckles in use must be replaced. The deploy brackets on the B-pillar and C-pillar for the same side of the vehicle as the deployed air bag must be closely inspected following a side curtain air bag deployment. 8If a seat belt tensioner is deployed the seat belt retractor and anchor tensioners are deployed in conjunction with the front air bags. All seat belt tensioners must be replaced if any air bag in the vehicle except the driver KAB has been deployed.