Tesla (2012-24)
WARNING: |
Accidental air bag deployment is possible. Personal
injury may result. Avoid area near steering wheel and instrument
panel even if air bags have deployed. Dual-stage air bag modules
may be present that could contain an undeployed stage. When disposing
of a deployed dual-stage air bag, always treat it as a |
Application | Year | Type | Table |
CyberTruck | 2024 | D/P2, HI, KI, SI | Tesla-6 |
Model S | 2012-24 | D/P2, HI, KI, SI | Tesla-1 |
Model X | 2015-24 | D/P2, HI, KI, SI | Tesla-2 |
Model Y | 2020-24 | D/P2, HI, KI, SI | Tesla-4 |
Model 3 | 2024 | D/P2, HI, KI, SI | Tesla-5 |
2017-23 | D/P2, HI, KI, SI | Tesla-3 | |
D/P—Driver’s & Passenger’s Side D/P2—Driver’s & Passenger’s Side (Dual-Stage) DS—Driver’s Side HI—Head Impact KI—Knee Impact SI—Side Impact PS2—Passenger’s Side (Dual-Stage) WP—Whiplash Protection
Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace any deployed airbag
and all accompanying fasteners.
2If the driver’s front airbag has
deployed, replace the steering wheel assembly.
3If a side (seat mounted) airbag has deployed,
replace the 1st row seat assembly that contains the deployed airbag.
4If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the following items and all accompanying fasteners: Any seat belt
that has a deployed pretensioner, and the accompanying seat belt
buckle. Any seat belts and buckles that were in use during the collision.
The 3rd row seat assembly (if equipped) if a 3rd row seat was occupied
during the collision. The RCM (Restraint Control Module). The pyrotechnic
battery disconnect fuse. Do not replace the pyrotechnic battery
disconnect fuse until confirming that the vehicle will be repaired.
5Replace the following items and all accompanying
fasteners: Any seat belt that has a deployed pretensioner, and the
accompanying seat belt buckle. Any seat belts and buckles that were
in use during the collision. The RCM (Restraint Control Module).
The pyrotechnic battery disconnect fuse. Do not replace the pyrotechnic battery
disconnect fuse unless it has been positively confirmed that the
vehicle will be repaired.
6Inspect the harnesses and harness connectors
that connect to all deployed airbags, pretensioners, and to all
damaged components. Replace any damaged harnesses.
7Inspect all seats and seat belts for visible
deformation or signs of wear on the webbing. Inspect all seats,
seat belts, and retractors with pretensioners for visible signs
of deformation or signs of wear. Replace any damaged components.
(When inspecting the seat belt system, pay special attention to
the area around the D-ring, where the seat belt webbing passes through
the seat shoulder)
8Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
9Inspect any impact sensor(s) near collision
area for damage. If a sensor is damaged, replace sensor and hardware
that secures it to the vehicle.
10If the knee airbag cover is damaged, or
if there are three or more consecutive broken bridges or five or
more broken bridges total, replace complete knee airbag assembly.
If there are visible signs of damage to the knee air bag cushion
(such as scuffs, rips or holes) replace it. Inspect the knee airbag
module for visual damage (such as bent hooks or scuffing), and replace
it if damaged.
11Inspect the clock spring for melting or
other physical damage and replace any damaged components.
12Check steering column for collapse. For
vehicles built before April 10. 2016, inspect top of steering column.
If yellow tabs are recessed more than 2mm inside carrier, replace
steering column. For vehicles built after April 10, 2016, adjust
steering column so that column shaft is fully retracted inside housing.
Measure C-channels on side of steering column. If left C-channel
is recessed more than 2.1 mm, or if right C-channel protrudes less
than 19.5 mm, replace steering column.
13Replace the Pedestrian Protection hood actuators
if they deployed. Inspect the Pedestrian Protection pressure sensor
tube and connector for signs of damage, such as tears in the tube
and cracks in the connector. Replace the pressure sensor assembly
if any part has been damaged.
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Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace any deployed airbag
and all accompanying fasteners.
2If the driver’s front airbag has
deployed, replace the steering wheel assembly.
3If a side (seat mounted) airbag has deployed,
replace the 1st row seat assembly that contains the deployed airbag.
4If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the following items and all accompanying fasteners: Any seat belt
that has a deployed pretensioner, and the accompanying seat belt
buckle. Any seat belts and buckles that were in use during the collision.
The 3rd row seat assembly (if equipped) if a 3rd row seat was occupied
during the collision. The RCM (Restraint Control Module). The pyrotechnic
battery disconnect fuse. Do not replace the pyrotechnic battery
disconnect fuse until confirming that the vehicle will be repaired.
5Replace the following items and all accompanying
fasteners: Any seat belt that has a deployed pretensioner, and the
accompanying seat belt buckle. Any seat belts and buckles that were
in use during the collision. The RCM (Restraint Control Module).
The pyrotechnic battery disconnect fuse. Do not replace the pyrotechnic battery
disconnect fuse unless it has been positively confirmed that the
vehicle will be repaired.
6Inspect the harnesses and harness connectors
that connect to all deployed airbags, pretensioners, and to all
damaged components. Replace any damaged harnesses.
7Inspect height adjuster in first row (behind
B-pillar trim) for signs of wear or deformation. Replace any damaged
components.
8Inspect all seats, seat belts, and retractors
with pretensioners for visible signs of deformation or signs of
wear. Replace any damaged components. (When inspecting the seat
belt system, pay special attention to the area around the D-ring,
where the seat belt webbing passes through the seat shoulder)
9Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
10Inspect the 2nd row seat posts for full
range of movement (forward and rearward, seat pitch and tracking
motion). If any of the following conditions occur while inspecting,
replace the seat post and seat assemblies: Failure to travel the
expected range, Unusual metal on metal noise during movement, Actuator
strain.
11For all seats that were occupied during
a collision, inspect seat pivot (remove seat’s lower trim
to inspect) for cracks and inspect angle bracket (remove seatback trim
and seat podium cover) for cracks.
12Inspect crash sensor(s) near collision area
for damage. If a sensor is damaged, replace sensor and hardware
that secures it to body. Always replace any plugs or tape removed
from the front door shells when replacing a front door pressure
sensor. Additional holes in the door create more escape paths for
air, which decreases the sensors ability to detect a side
impact, and can negatively affect airbag deployment.
13On any undeployed knee airbag (if equipped).
inspect knee airbag cover for visible signs of damage in tear seam
area. Make sure that there are fewer than three consecutive broken
bridges, or fewer than five broken bridges total. If knee airbag
cover is damaged, replace complete knee airbag assembly. If there
are visible signs of damage to the knee air bag cushion (such as
scuffs, rips or holes) replace it. Inspect the knee airbag module
for visual damage (such as bent hooks or scuffing), and replace
it if damaged.
14Check clockspring after a frontal collision
for melting or physical damage.
15Adjust steering column so that column shaft
is fully retracted inside of housing. Measure C-channels on side
of steering column. If left C-channel is recessed more than 2.1
mm into housing, or right C-channel protrudes less than 19.5 mm
from housing, replace steering column.
16Replace the Pedestrian Protection hood actuators
if they deployed. Inspect the Pedestrian Protection pressure sensor
tube and connector for signs of damage, such as tears in the tube
and cracks in the connector. Replace the pressure sensor assembly
if any part has been damaged.
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Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace any deployed airbag
and all accompanying fasteners.
2If the driver’s front airbag has
deployed, replace the steering wheel assembly.
3If a side (seat mounted) airbag has deployed,
replace the 1st row seat assembly that contains the deployed airbag.
4If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the following items and all accompanying fasteners: Any seat belt
that has a deployed pretensioner, and the accompanying seat belt
buckle. Any seat belts and buckles that were in use during the collision.
The 3rd row seat assembly (if equipped) if a 3rd row seat was occupied
during the collision. The RCM (Restraint Control Module).
5Any seat belt that has a deployed pretensioner,
and the accompanying seat belt buckle. Any seat belts and buckles
that were in use during the collision. The RCM (Restraint Control
Module).
6Inspect the harnesses and harness connectors
that connect to all deployed airbags, pretensioners, and to all
damaged components. Replace any damaged harnesses.
7Inspect all seats and seat belts for visible
deformation or signs of wear on the webbing. Inspect the seat belt
height adjuster and webbing in the 1st row (behind the B-pillar
trim) for signs of wear or deformation. Inspect all seats, seat
belts, and retractors with pretensioners for visible signs of deformation
or signs of wear. Replace any damaged components. (When inspecting
the seat belt system, pay special attention to the area around the
D-ring, where the seat belt webbing passes through the seat shoulder)
8Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
9Inspect any impact sensor near collision
area for damage. If a sensor is damaged, replace sensor and hardware
that attaches sensor to vehicle. Always replace any plugs or tape
removed from the front door shells when replacing a front door pressure
sensor. Additional holes in the door create more escape paths for
air, which decreases the sensors ability to detect a side
impact, and can negatively affect airbag deployment.
10If the knee airbag cover is damaged, replace
the complete knee airbag assembly. If there are visible signs of
damage to the knee air bag cushion (such as scuffs, rips or holes)
replace it. Inspect the knee airbag module for visual damage (such
as bent hooks or scuffing), and replace it if damaged.
11Inspect the Steering Column Control Module
(SCCM) for any physical damage including the lever hinge points.
If any damage is found, replace the SCCM.
12Inspect the clock spring located inside
the SCCM. Turn the front wheels of the vehicle so that they face
straight ahead. Confirm that the clock spring is visible within the
inspection window on the SCCM and shows no sign of visible damage.
If the clock spring is damaged or not visible through the inspection
window, replace the SCCM and the airbag harness retainer clip.
13Remove steering wheel. Insert depth of a
caliper between column housing and steering column until it cannot
go any further, but do not force it. Make sure the caliper is aligned
with the energy absorption strap. Measure distance from inside column
housing to end of energy absorption strap. If distance between two
points is less than 126 mm, replace steering column.
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Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace any deployed airbag and all accompanying
fasteners.
2If the driver’s front airbag has deployed, replace
the steering wheel assembly.
3If a side (seat mounted) airbag has deployed, replace the
1st row seat assembly that contains the deployed airbag.
4If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the following items and all accompanying fasteners: Any seat belt
that has a deployed pretensioner, and the accompanying seat belt
buckle. Any seat belts and buckles that were in use during the collision.
The 3rd row seat assembly (if equipped) if a 3rd row seat was occupied
during the collision. The RCM (Restraint Control Module).
5Replace any seatbelt that has a deployed
pretensioner and its accompanying buckle, any seat belts and buckles
that were in use during the collision, and the Restraints Control
Module (RCM). Replace all accompanying fasteners on all components
being replaced.
6Inspect the harnesses and harness connectors
that connect to all deployed airbags, pretensioners, and to all
damaged components. Replace any damaged harnesses
7Inspect all seats and seat belts for visible
deformation or signs of wear on the webbing. Inspect the seat belt
height adjuster and webbing in the 1st row (behind the B-pillar
trim) for signs of wear or deformation. Inspect all seats, seat
belts, and retractors with pretensioners for visible signs of deformation
or signs of wear. Replace any damaged components. (When inspecting
the seat belt system, pay special attention to the area around the
D-ring, where the seat belt webbing passes through the seat shoulder)
8Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
9Check for tears, bends, dents, fastener
damage, or mount point damage. Assess fixing this damage before
replacing any sort of seat belt component.
10If a sensor is damaged, replace sensor and
hardware that attaches sensor to vehicle.
11Always replace any plugs or tape removed
from the front door shells when replacing a front door pressure
sensor. Additional holes in the door create more escape paths for
air, which decreases the sensors ability to detect a side
impact, and can negatively affect airbag deployment.
12If the knee airbag cover is damaged, replace
the complete knee airbag assembly. If there are visible signs of
damage to the knee air bag cushion (such as scuffs, rips or holes)
replace it. Inspect the knee airbag module for visual damage (such
as bent hooks or scuffing), and replace it if damaged.
13Inspect the Steering Column Control Module
(SCCM) for any physical damage including the lever hinge points.
If any damage is found, replace the SCCM. Inspect the clock spring
located inside the SCCM. Turn the front wheels of the vehicle so
that they face straight ahead. Confirm that the clock spring is
visible within the inspection window on the SCCM and shows no sign
of visible damage. If the clock spring is damaged or not visible
through the inspection window, replace the SCCM and the airbag harness
retainer clip.
14Remove steering wheel. Insert depth of a
caliper between column housing and steering column until it cannot
go any further, but do not force it. Measure distance from inside
column housing to end of energy absorption strap. If distance between
two points is less than 126 mm, replace steering column.
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Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace the following items
and all accompanying fasteners: The RCM (Restraint Control Module).
Any seat belt that has a deployed pretensioner, and the accompanying
seat belt buckle. Any seat belts and buckles that were in use during
the collision.
2If a seat belt pretensioner deployed, but
no airbag deployed, replace the pyrotechnic battery disconnect fuse
only if blown. Do not replace the pyrotechnic battery disconnect
fuse unless it has been positively confirmed that the vehicle will
be repaired.
3Replace the following items and all accompanying
fasteners after a collision when an airbag deployed: Replace any
deployed airbag and all accompanying fasteners.
4If the driver’s front airbag has
deployed, replace the steering wheel assembly.
5If the driver’s front or knee airbag
has deployed, replace the steering column assembly.
6If a side (seat mounted) airbag has deployed,
replace the 1st row seat assembly that contains the deployed airbag.
7If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the following items and all accompanying fasteners: The 3rd row
seat assembly if occupied during the collision. The Steering Column
Control Module (SCCM).
8After any collision: Inspect the harnesses
and harness connectors that connect to all deployed airbags, pretensioners,
and to all damaged components. Replace any damaged harnesses.
9Inspect all seats and seat belts for visible
deformation or signs of wear on the webbing. Inspect the seat belt
height adjuster and webbing in the 1st row (behind the B-pillar
trim) for signs of wear or deformation. Inspect all seats, seat
belts, and retractors with pretensioners for visible signs of deformation
or signs of wear. Replace any damaged components. (When inspecting
the seat belt system, pay special attention to the area around the
D-ring, where the seat belt webbing passes through the seat shoulder)
10Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
11After any collision, inspect the impact
sensor(s) near the collision area for damage. If a sensor is damaged,
replace the sensor and the hardware that secures the sensor to the
body. Always replace any plugs or tape removed from the front door
shells when replacing a front door pressure sensor. Additional holes
in the door create more escape paths for air, which decreases the
sensors ability to detect a side impact, and can negatively
affect airbag deployment.
12If the knee airbag cover is damaged, replace
the complete knee airbag assembly. If there are visible signs of
damage to the knee air bag cushion (such as scuffs, rips or holes)
replace it. Inspect the knee airbag module for visual damage (such
as bent hooks or scuffing), and replace it if damaged.
13Replace the Pedestrian Protection hood actuators
if they deployed. Inspect the Pedestrian Protection pressure sensor
tube and connector for signs of damage, such as tears in the tube
and cracks in the connector. Replace the pressure sensor assembly
if any part has been damaged.
14Remove steering wheel. Insert the depth
rod of a caliper between column housing and steering column until
it cannot go any further, but do not force it. Make sure the caliper
is aligned with the energy absorption strap. For LHD vehicles only:
Measure distance from inside column housing to end of energy absorption
strap. If distance between two points is less than 126 mm, replace
steering column. For RHD vehicles only: Measure the distance from
the bracket edge to the to the column jacket. If the distance between
the two edges is less than 162.1 mm, replace the steering column.
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Replace after Deployment | Inspect & if Damaged, Replace Component (Even if Air Bag Did Not Deploy) | Comments | |||||||||||||||||||||||||||
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1Replace the following items
and all accompanying fasteners: The RCM (Restraint Control Module).
Any seat belt that has a deployed pretensioner, and the accompanying
seat belt buckle. Any seat belts and buckles that were in use during
the collision.
2If a seat belt pretensioner deployed, but
no airbag deployed, replace the pyrotechnic battery disconnect fuse
only if blown. Do not replace the pyrotechnic battery disconnect
fuse unless it has been positively confirmed that the vehicle will
be repaired.
3Replace the following items and all accompanying
fasteners after a collision when an airbag deployed: Replace any
deployed airbag and all accompanying fasteners.
4If the driver’s front airbag has
deployed, replace the steering wheel assembly.
5If the driver’s front or knee airbag
has deployed, replace the steering column assembly.
6If a side (seat mounted) airbag has deployed,
replace the 1st row seat assembly that contains the deployed airbag.
7If a front airbag (driver or passenger),
a knee airbag, or a side (seat mounted) airbag has deployed, replace
the Steering Column Control Module (SCCM) and all accompanying fasteners.
8After any collision: Inspect the harnesses
and harness connectors that connect to all deployed airbags, pretensioners,
and to all damaged components. Replace any damaged harnesses.
9Inspect all seats and seat belts for visible
deformation or signs of wear on the webbing. Inspect the seat belt
height adjuster and webbing in the 1st row (behind the B-pillar
trim) for signs of wear or deformation. Inspect all seats, seat
belts, and retractors with pretensioners for visible signs of deformation
or signs of wear. Replace any damaged components. (When inspecting
the seat belt system, pay special attention to the area around the
D-ring, where the seat belt webbing passes through the seat shoulder)
10Inspect all seat belt anchor points for
damage. Check for tears, bends, dents, fastener damage, or mount
point damage. Assess fixing this damage before replacing any sort
of seat belt component.
11If a second row seat was occupied during
the collision, inspect the seat pan for visible signs of deformation
or wear. Replace any damaged components.
12After any collision, inspect the impact
sensor(s) near the collision area for damage. If a sensor is damaged,
replace the sensor and the hardware that secures the sensor to the
body. Always replace any plugs or tape removed from the front door
shells when replacing a front door pressure sensor. Additional holes
in the door create more escape paths for air, which decreases the
sensors ability to detect a side impact, and can negatively
affect airbag deployment.
13If the knee airbag cover is damaged, replace
the complete knee airbag assembly. If there are visible signs of
damage to the knee air bag cushion (such as scuffs, rips or holes)
replace it. Inspect the knee airbag module for visual damage (such
as bent hooks or scuffing), and replace it if damaged.
14Remove steering wheel. Insert the depth
rod of a caliper between column housing and steering column until
it cannot go any further, but do not force it. Make sure the caliper
is aligned with the energy absorption strap. Measure distance from
inside column housing to end of energy absorption strap. If distance
between two points is less than 126 mm, replace steering column.
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